How To Install A Door Slab Outside?

A slab door is a door that comes without a surrounding frame and is commonly used when replacing an old door with the frame still intact or repurposing an old door, such as an antique. To hang a slab door, you will first need to fit the door to the existing doorframe and then attach the hardware.

To install a new blank door into an old existing space, follow these steps:

  1. Measure the current door to determine the size of the new door needed.
  2. Remove any hardware, such as hinges, from the old door.
  3. Dry fit the new door.

Exterior doors are an important security investment and can give your home an immediate upgrade. It’s not too difficult for a beginning handy-person as long as you follow a step-by-step process. Measure the top, middle, bottom, thickness, and height of your current door.

If installing just a slab door, do-it-yourselfers with considerable home improvement experience can install their own pre-hung exterior door. With an assistant, careful prep work, and an existing frame in good condition, an exterior door installation can be done quickly and smoothly.

To hang a slab door, remove the original door and place it onto the new door slab. Place the existing door slab onto a sawhorse or folding plastic table before finishing. Add shims at the top of the door frame to hold the door in place and plumb. Use bubble wrap to seal the door.

JELD-WEN’s recommended installation instructions for exterior steel, fiberglass, and wood door slabs are attached for your reference.


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Can you just replace a door slab?

The installation of a door system is crucial, as it requires exposing a small portion of the home’s frame for proper installation. Replacing the entire system requires removing the slab from the hinges and screwing them into the new slab. It’s essential to have realistic expectations about the quality of the installation, as replacing the slab won’t fix issues with the door. The longevity of the door system also depends on the quality of the installation.

Is a slab door hollow?

The thickness of the hollow core of slab doors for interior passages is 1. 5 inches, while those for bathrooms and bedrooms have a solid core measuring 1. 75 inches. This provides insulation and durability.

Can you use a slab door for an exterior door?

A prehung door is a type of exterior door that is installed by a professional in order to secure the door to the wall or other structure. Typically, these doors are installed by a professional. Such doors are frequently utilized for both interior and exterior applications, and are often furnished with panels or are flat. Furthermore, they are more challenging to install and frequently cost more than slab doors.

Is it easier to hang a Prehung door or a slab door?

Prehung doors are more straightforward to install and are well suited to do-it-yourself (DIY) applications. In contrast, slab doors are more cost-effective and are available in a wider range of sizes.

What is the difference between a door and a door slab?
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What is the difference between a door and a door slab?

ETO Doors is a company that specializes in providing high-quality prehung doors and slab doors for home improvement projects. Prehung doors are already fitted to a frame and attached with hinges, ready to open and close, while slab doors are the door itself without extras. ETO is known for its high-quality slabs and also offers slabs prehung in matching frames for situations that call for it.

When installing a new door, it is crucial to ensure it is securely attached to the door frame. Interior doorways can be easily attached to a frame as long as the door slab is a good fit. ETO offers prefab options for most common door dimensions and can cut according to custom measurements.

Exterior entryway doors, which stand between the home interior and the outdoors, need to achieve greater separation to maintain temperature, soundproofness, and prevent pests and invasive critters from entering. Entryway doors are typically outfitted with gaskets or simple weatherstripping to achieve this separation.

Are slab doors cut for hinges?

A slab door is a door without the frame or hinges, with pre-cut holes for the doorknob but separate hardware. It offers more design flexibility than pre-hung units, with more personalized options and antique doors often available as slab doors. Additionally, slab doors are easier to handle and transport, as they are the door itself, making them a more convenient choice for homeowners. However, the hardware, including doorknob, hinges, and strike plate, must be purchased separately.

What happens if you don't mortise a door hinge?
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What happens if you don’t mortise a door hinge?

Mortise door hinges are known for their increased strength and stability, as they are installed in a shallow groove, providing support and reducing gaps between the hinges and the surrounding frame. Surface-mounted hinges can cause wear and tear, causing the door to sag or loosen, which can compromise its functionality. Mortise hinges also minimize gaps between the hinges and the surrounding frame, allowing air to enter and exit the space. This is particularly important for energy-efficient homes or buildings.

Mortise hinges are installed flush with the door and the surrounding frame, resulting in smaller gaps. Surface-mounted hinges typically have gaps twice the thickness of the leafs, resulting in a 6 millimeter gap between the hinge and the surrounding frame.

How thick is a door slab?

To properly measure your door for replacement, start by measuring it from top to bottom, left to right, and from top to bottom. The door should have a thickness of 1 ¾ inch and should not be too far from this measurement. Measure the width of the door jamb and the height and width of the frame, excluding the trim. Add 2 inches to the width and height of the doorway opening, known as a rough-in measurement, regardless of whether it’s a pre-hung door. For example, a 36 x 80-inch door would be 38 x 82 inches when including the 2 inches.

Can you hang a slab door?
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Can you hang a slab door?

Slab doors are doors without a surrounding frame and are commonly used when replacing an old door with an intact frame or repurposing an old door, such as an antique. To hang a slab door, fit the door to the existing doorframe, attach the hardware, and hang the new door in the doorframe. To measure the size of the doorframe opening, place the end of the measuring tape in the top corner of the doorframe opening and pull down 1 ⁄ 8 inch (0. 32 cm) above the ground to leave a clearance under the door.

Measure the inside width of the doorframe opening, leaving a 1 ⁄ 16 inch (0. 16 cm) clearance on either side. Use these measurements to mark the size of the doorframe opening on the slab door with a pencil. If your floor is carpeted, leave a 3 ⁄ 4 inch (1. 9 cm) clearance at the bottom of the door to allow more room for the door to swing open without getting caught on the carpet.

Why are slab doors more expensive than Prehung?
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Why are slab doors more expensive than Prehung?

Prehung doors are easier to install due to their pre-assembled design with precut handles and hinges. They are more costly due to the addition of the frame and hinges, while slab doors are typically cheaper as they don’t come with a frame or hinges. Prehung doors are pre-hung in the frame and have premade cuts for the knobs and strike plate. They are typically more cost-effective than slab doors, as they don’t come with a frame or hinges.

Understanding the difference between prehung and slab doors is crucial when choosing the right door for your home. Surplus Building Materials can provide advice on choosing the right door for your needs.

What are the disadvantages of a prehung door?
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What are the disadvantages of a prehung door?

Prehung doors are heavy and difficult to move, making installation easier but requiring extra work. When shopping or designing doors, it’s important to know the difference between prehung and slab doors to ensure the right fit for your home. A slab door is the actual door itself, without a frame or hinges. It’s used to add or replace the door, and may not always come with cutouts for hardware and hinges. The homeowner or door installer must create a cutout and choose the proper hardware for hanging the door.

Slab doors are typically a cheaper option due to their lack of frame and hardware. However, they may not always come with cutouts for the necessary hardware and hinges. Therefore, homeowners or door installers must create a cutout and choose the appropriate hardware for hanging the door.

In summary, choosing between prehung and slab doors is crucial for a well-designed and functional home.


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How To Install A Door Slab Outside
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Rafaela Priori Gutler

Hi, I’m Rafaela Priori Gutler, a passionate interior designer and DIY enthusiast. I love transforming spaces into beautiful, functional havens through creative decor and practical advice. Whether it’s a small DIY project or a full home makeover, I’m here to share my tips, tricks, and inspiration to help you design the space of your dreams. Let’s make your home as unique as you are!

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2 comments

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  • Something I was waiting to either see you do or discuss is the slight bevel that door slabs come with when they are prehung/pre-fabricated. I think it’s usually 2-3 degrees, and it results in the door being a few mm shorter in width on the face of the door that hits the door stop and the opposite face (in the direction of where the door opens) measures just slightly wider. Seems like you skip doing this altogether. You think it’s just not necessary? I was curious to see how pros handle doing that step because of the extra challenges it introduces with cutting mortises that are plane to the jambs, or the sequence in which things are cut and primed/painted.

  • Fantastic article…helped me out tremendously! I definitely found myself going back to specific sections, so here is a list of chapters: Intro 1:07 – Measure and acquire the right door 1:45 – Remove existing door and secure hinges 2:54 – Inspect and address threshold 3:48 – Measure the height and width of jamb 6:08 – Measure the hinge locations 7:10 – Check Jamb for Square 7:47 – Shape the top of the door if necessary 8:20 – Cut the door to length 9:02 – Shape the width of the door 12:03 – Cut hinge Mortises on the Door 15:52 – Attach half of top hinge to door and hang the door 17:52 – Troubleshoot to get the Door Working Properly 19:44 – Prep for the Locks and Door Bottom 23:21 – Cut Door to Final Length and Drill Locks 25:04 – Rehang the door with all screws in hinges 25:20 – Install Locks 26:29 – Install Door Bottom 27:12 – How to Practice

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