How To Make External Wall Cladding Fireproof Between Floors?

Fire protection for floors requires sufficient load-bearing capabilities, allowing the floor to accommodate people standing, walking, and working. The ASFP guide to ‘Ensuring Fire Protection Between Floors’ emphasizes the need for fire-retardant materials that effectively block the vertical spread of fire and smoke. Perimeter Fire Containment (PFC) is crucial in preventing the passage of flame between floors.

Architects and curtain wall designers recognize that the void created between the floor slab and exterior wall if left unprotected would allow fire and smoke to spread. The fire wall must span horizontally between exterior walls and vertically from the building ground floor slab to 30 inches above the roof deck. This document assists building de-signers with fire-resistance requirements by providing details of tested assemblies and corresponding STC.

The use of mineral wool insulation is at the forefront of any fire containment system strategy, as it is the only material tested to stay in place when exposed to fire. Fire caulk, resilient fittings, or blocking should be used to seal any openings that may allow flames to bypass a fire-resistant barrier.

Incorporating fire-blocking is acceptable construction practice, satisfies Performance Requirement P2.3.1 for protection of separating walls and floors. Fire-retardant-treated wood framing and sheathing complying with Section 2303.2 are permitted within exterior wall assemblies of a 2-hour rating or less. Manufacturers offer Multi-Curtain Walls (MCMs) with fire-resistant cores, which can reduce the hazard level for these assemblies. Section 707.5 covers the continuity of a fire barrier.

In 2021 IBC Table 601, the fire-resistance rating requirements state that exterior bearing walls of Type III construction must have a minimum fire-resistance rating.


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Why does cladding catch fire?

Cladding is an extra non-load bearing layer on the exterior of a building, used to protect interiors from harsh weather elements and enhance aesthetics. It can be made from basic to advanced lightweight materials, such as light alloys, polymers, cement blends, recycled polystyrene, and fibre-reinforced composites of plant material like wheat or rice straw fiber.

Some cladding has been manufactured with combustible material in the core, causing fires in one panel. However, the right cladding helps protect the structure from elements, acts as a sound insulation, and reduces temperature variance inside the structure. Composite boards were initially developed as a cost-effective, lightweight building material, but with advances in technology and materials, cladding is now widely used across various structures and buildings.

However, not all production methods have improved, leading to some panels being non-compliant. These panels are now prevalent in private residences, commercial offices, and factories. There has been a long history of fire cases involving highly-combustible external cladding, including the Lacrosse Building Fire in Melbourne, Australia, in 2014. The fire was caused by the lack of fireproof external wall cladding and the use of aluminium cladding with a polyethylene center, which has been used on numerous structures for over forty years. Fortunately, no casualties or serious injuries occurred during this incident.

How do you fireproof between floors?

Fire protection between floors is achieved using various fire-resistant compounds and mortars, such as intumescent sealants, pipe collars, and wraps. These compounds undergo an exothermic process, forming a carbonaceous layer when exposed to high temperatures. They can be installed at various depths, allowing them to be applied to multiple floors within a tall building. They also improve the floors’ waterproofing and soundproofing capabilities. FSi Silverseal® HS Compound is a common product used for fire protection between floors, a gypsum-based mortar material with a working time of approximately 90 minutes and easy mixing and pouring.

Is cement cladding fireproof?
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Is cement cladding fireproof?

Fibre cement cladding is a highly safe and environmentally friendly option for external cladding in domestic and commercial buildings. It is non-combustible and has a fire protection rating of A2-s1, dO, making it a safer choice compared to plastic or timber cladding. It also performs well under various weather conditions, such as snow, rain, and tropical heat, without visible damage. It can resist algae, bacteria, and rot, and its planks absorb and release moisture without affecting their durability.

Unlike timber cladding, fibre cement does not suffer from prolonged rain exposure, which can cause warping, rot, or cracking. It also incorporates UV resistance, ensuring its pristine condition even in sunny conditions.

Furthermore, fibre cement cladding is low maintenance due to its UV resistance and ability to withstand other weather events like snow. No preservative treatment is required, and cleaning is a simple task with cold water. Annual inspections are recommended to check ventilation gaps, joints, and fixings to prevent issues and increase the roof’s lifespan. Overall, fibre cement cladding is a reliable and cost-effective choice for cladding in residential and commercial buildings.

How many layers of drywall for 1-hour fire rating?
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How many layers of drywall for 1-hour fire rating?

The UL design I504 is a 1-hour horizontal assembly consisting of 3 ⅝″ steel studs 16″ o. c. with three layers of 5/8″ Type X gypsum board on the underside of the framing. It can span 8′0″ from wall to wall or indefinitely with the hanger assembly. The design also allows for the use of a premanufactured suspended grid system instead of the steel-stud framing. The design I512 is a 2-hour horizontal assembly with four layers of Type X gypsum board fastened to a premanufactured suspended grid system.

The design I516 is a 2-hour horizontal shaft wall assembly with 4″ shaftwall studs with shaft-liner panels between each stud and three layers of ⅝″ Type C gypsum board applied to the underside of the framing. Technical resources are available from National Gypsum Company, including The PURPLE Book® for commercial construction details and The Wood Book™ for fire-rated assemblies in wood-frame construction.

How do you transition between floors?

A T-molding transition strip is a recommended choice for floors with similar thicknesses, as it provides a smooth transition from one flooring to the next without the need for height adjustments, thereby offering a more efficient solution.

Do external walls need to be fire rated?

In order to comply with the requirements set forth in Section 3 (Means of Escape), Section 6 (Load-bearing Elements of Structures), or Section 11 (Resisting Fire Spread from One Building to Another), an external wall may be required to demonstrate fire resistance.

What cladding to avoid?

Cladding materials like ACM, high-pressure laminate (HPL), and metal-based materials like Metal Composite Materials (MCM) have been linked to fire risks. Wood, traditionally used as cladding, can also pose a risk as it increases the opportunity for fire to take hold. While timber is used in some parts of buildings without causing fires, cladding with wood increases the risk. While stone or cement are sometimes used for wall cladding, they pose no greater fire risk than the building’s original materials but can be heavy, making them unsuitable for roof cladding.

How do you fire rate an exterior wall?

The fire resistance rating for exterior walls is determined by construction type, occupancy, and fire separation distance, as defined in Section 6 of the IBC. The rating ranges from no required rating to 3 hours. However, walls 10 feet or less from the property line must have a fire resistance rating based on proximity to adjacent buildings and interior occupancy conditions. The 2009 IBC increased this distance from five to 10 feet. Openings in exterior walls typically consist of windows and doors, and codes distinguish between “protected” (fire-rated doors, windows, shutters) and “unprotected” (no fire rating).

How do you insulate space between floors?

Soundproofing between floors can be improved by installing acoustic batts in walls and between floors, as well as installing underlayment for flooring, caulking cracks, and hanging acoustic foam panels. Understanding the nature of noise is crucial before choosing a method. Airborne noise, such as voices and music, can be addressed by improving acoustic absorption with batts. Impact noise, such as footsteps on timber floors and vibrations from appliances, can be reduced by insulating between floors and using soft materials like carpets and rugs. Popular mid-floor insulation products include:

Is my cladding flammable?

While cladding materials such as timber and insulated steel profiles may lack fireproofing qualities, PVC cladding products, including Shiplap, V Joint, and Weatherboard, have been classified as D-s3, d2/(AHM) in regard to their reaction to fire.

What is the best fireproof cladding?
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What is the best fireproof cladding?

Steel cladding is a durable and fire-resistant material that offers exceptional fire resistance, high durability, and low maintenance. It is an optimal choice for industrial buildings, warehouses, and large commercial structures, offering a cost-effective and efficient solution for fire-rated cladding.


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This video demonstrates how to install fire-rated walls and drywall in a duplex apartment project. The video focuses on the construction of firewalls, including the use of Type X drywall and fire-rated tape. It also explores the importance of cross ventilation and the potential need for dormer vents.


How To Make External Wall Cladding Fireproof Between Floors
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Rafaela Priori Gutler

Hi, I’m Rafaela Priori Gutler, a passionate interior designer and DIY enthusiast. I love transforming spaces into beautiful, functional havens through creative decor and practical advice. Whether it’s a small DIY project or a full home makeover, I’m here to share my tips, tricks, and inspiration to help you design the space of your dreams. Let’s make your home as unique as you are!

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3 comments

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  • It is a nice article but I think what you’d want to do is include closed cell, open cell as two seperate items, mineral wool, insulation board, wool insulation, fiberglass and whatever else you want such as spray in shredded. I dont think the spray in stuff you used (ideal for windows edging) has the same fllamability as open and closed cell insulation but there is a sure way to find out if Im wrong.

  • Fiber glass burns well if glued with phenolics (colored) the white pure glass not so much, but mineral wool is fire wall rated. Spray foam is available in both e 84 fire rated or not. Same with cellulose insulation. You must know and use the correct one. Mineral wool can actually rot by fungi. Foam traps water and hides termites. Treat all the wood with Boracare before using foam.

  • All the foams are supposed to be closed in, by code. None of the foam insulations are designed to be exposed. Open cell fire rated foam is not the same as the white stuff. As far as fire goes rock wool typically wins out as it is essentially rock cotton candy. There is a big difference when the insulations are closed in walls with limited oxygen ingress and being in an open joist/stud bay. Commercial sprayed concrete can be used over foam insulation as a fire barrier. The panel foam, extruded or expanded polystyrene is quite flammable and not meant for exposed areas. Rock wool panels are also available as is polyiso, which is another ‘foam’ product.

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