To resize a door that gets stuck or replace an old door that doesn’t fit, consider the following solutions:
Cut down a steel door smaller, but it is not simple. For example, a 2040 x 770mm door would need to trim 10mm off the top and bottom and 45mm off either side. However, this may expose the MDF core and void any warranty.
Cut the top of the door to make it shorter, but then you will have to reposition the hinges to move the door up on the jamb. The best way to cut the door to fit your space is to work with a carpenter and former senior editor.
Each manufacturer has its recommended trimming tolerance, which can range from 3mm to 5mm. There are always workarounds to trim more length.
Use a circular saw with the blade depth set to the thickness of the door stop, making a single cut through your marks. If the door needed 6 inches cut off in order to fit, cutting off 8 inches is too much. If the door becomes structurally weak from cutting it, yes.
Cut an exterior door in half to make a Dutch Door. With the lock rail 6 to 8 inches wide and accommodating for the lockset, rip it in half and cut the top and/or bottom to dimension.
It is possible to cut an exterior door in half to make a Dutch Door, but it will take some planning. Most steel exterior doors have a foam core with a wood frame for hinges and lockset.
📹 How To Cut A Steel Entry Door
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Can an exterior door be cut down?
When ordering a shorter prehung exterior door, it is typically easiest to order from a lumberyard. However, it is possible to shorten the unit yourself, typically allowing wood doors to be trimmed by 1⁄2 in. at the top and 1-1⁄2 in. at the bottom. To do this, disassemble the unit, remove the door from its frame, place it on a surface that won’t scratch the door, and remove the door-bottom weatherstripping.
Mark the cut on each edge of the door and clamp a shooting board to the door, positioning the clamps with their long ends down to avoid interference with the saw. Place a block under each clamp to protect the other side of the door.
How much can you cut off a door height?
Internal door manufacturers typically have different trimming tolerances, so it’s recommended to trim no more than 5mm per side. This is especially important when dealing with fire doors, as the maximum tolerance can vary greatly. Even if the same manufacturer has internal and external doors with different trim tolerances, it’s crucial to consult a carpenter before attempting to trim a door, as it can be costly and fiddly.
Can you cut down a fiberglass exterior door?
A fiberglass exterior door can be used to add a mail slot, dog door, glass light panel, or cut off some height. This material is stronger than solid wood doors and doesn’t require cutting down trees. It doesn’t have wood decay or rust like metal doors. To cut a fiberglass door, you can use a jigsaw or hire a professional. The process requires a work table or two sawhorses, a hammer, a jigsaw, a screwdriver, a safety mask, goggles, masking tape, and a marker. The cost of cutting a fiberglass door is cheaper than replacing it.
How much can you trim off a door?
Internal door manufacturers typically recommend a trimming tolerance of 5mm per side, except for LPD which allows 3mm. If you need to trim a lot, you may have the wrong size and may be able to buy exactly what you need. If you need to trim to 6mm or 7mm, contact your chosen brand to determine if it’s okay. Trimming over a manufacturer’s tolerance will void warranties. The construction of the door, such as hollow core doors, also impacts the amount you can trim. Trimming too much may result in removing design features, as seen in the image. Therefore, it’s essential to consider the specifics of your door before attempting to trim it.
Can you trim a door without taking it off?
Trimming a door without taking it off can be done if the bottom of the door is catching on a wooden floor. Tape down a sheet of sandpaper and pull the door towards you, feeding the sandpaper under the door. If the door is not closing properly, it may be due to new carpet or flooring that raises the floor height. To trim a door, you will need to remove it, trim it, and then hang it again. For new doors, you will need to trim and hang again. To measure up for trimming a door, you will need specific tools, determine the amount you can trim off, and compare the cost of a professional to the cost of trimming.
Can an exterior door be cut?
When ordering a shorter prehung exterior door, it is typically easiest to order from a lumberyard. However, it is possible to shorten the unit yourself, typically allowing wood doors to be trimmed by 1⁄2 in. at the top and 1-1⁄2 in. at the bottom. To do this, disassemble the unit, remove the door from its frame, place it on a surface that won’t scratch the door, and remove the door-bottom weatherstripping.
Mark the cut on each edge of the door and clamp a shooting board to the door, positioning the clamps with their long ends down to avoid interference with the saw. Place a block under each clamp to protect the other side of the door.
Can you cut the height of an exterior door?
It is possible to cut the door from the top without removing the weatherstrip, although approximately one and a half inches of it are required.
What doors can be cut down?
Trimming solid wood doors, such as oak, can be done up to 6-12mm, while hollow core doors may not be trimmed due to the exposed hollow interior. Key elements of trimming include door material, presence of lippings around edges, fire rating considerations, and safe trimming amount. Unfinished solid wood doors, like oak, can withstand moderate trimming, allowing for 6-12mm of shaved off without compromising structural integrity. Understanding which doors can be cut to size is crucial for a successful installation.
Can you trim an exterior door?
Urethane foam frame molding is a lightweight, paintable, and easy-to-cut exterior door trim that is suitable for exteriors. It is available at local hardware stores or online. To install trim, measure the door and order the header at a specific length. Cut the casing to size. Protect the area with a drop cloth and remove existing exterior door trim using a flat pry bar, avoiding denting the siding or jambs. Use a scrap of wood as a fulcrum to ensure a secure fit.
How much can you trim off a door height?
Internal door manufacturers typically have different trimming tolerances, so it’s recommended to trim no more than 5mm per side. This is especially important when dealing with fire doors, as the maximum tolerance can vary greatly. Even if the same manufacturer has internal and external doors with different trim tolerances, it’s crucial to consult a carpenter before attempting to trim a door, as it can be costly and fiddly.
Can you cut a pre finished door?
Trimming a prefinished door requires resealing the edges and adding hinges and handles. Prefinished doors are ready to hang and can be painted over, but it requires careful planning to preserve the door’s finish. Prefinished hardwood is more durable due to multiple coats applied at the factory, so it’s important to prepare the surface before applying new paint. Prefinished doors are more durable than home-finished ones due to their factory-quality finish, which can withstand significant wear and tear compared to hand finishes. Choose prefinished options for long-lasting durability and protection for your home.
📹 How To Cut a Prehung Exterior Door to a Custom Height
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