This article provides a detailed guide on how to make mortise cuts for doors. The process involves tapping a chisel into the scored outline, placing the edge of a sharp chisel into any of the mortise outline grooves, creating a series of angled chisel cuts between the outlines, pulling the chisel over the grooves to remove them, and scraping the mortise with the chisel to remove any remaining wood.
Hinge mortises on a door can be cut by machine using a router and straight bit, or by hand using a hammer and chisel. To do a good job cutting mortises, the chisel needs to be razor-sharp. A “blended” technique for cutting mortises involves laying out the mortise at the bench, taking the part to the drill press to drill out the bulk of the mortise.
To replace a full mortise lockset, start by removing the old hardware, such as screws in door knobs, around the face plate, and lockset. Fit the new lock body into the old one. A step-by-step guide to cutting a mortise includes marking the hinge outline, drilling the mortise, trimming the waste, and testing the fit.
In summary, mortising is a complex task that requires precision, patience, and DIY skill. To make mortise cuts by hand, trace the hinge and scribe the outline with a sharp utility knife. Place the edge of a sharp chisel into any of the mortise outline grooves, then gently tap the back end of the chisel with a hammer or mallet to remove any remaining wood.
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